High structural rigidity and balanced force distribution provide stable support for heavy-duty pressing, forming and straightening operations.
A reliable hydraulic system delivers smooth movement, stable pressure and precise control throughout the pressing process.
PLC-based control supports manual and semi-automatic operation, with configurable pressure and stroke control for flexible production.
Integrated hydraulic and electrical protection systems help safeguard operators, equipment and production processes.
An independent hydraulic station and standardized hydraulic and electrical components simplify inspection, servicing and replacement.
Working pressure, cylinder stroke, pressing speed, worktable dimensions and daylight opening can be configured according to specific applications.
The EZY series adopts a rigid four-column guided structure consisting of the upper crossbeam, sliding block, worktable, main cylinder and columns. The four-column design provides stable guidance and balanced force distribution during pressing.
The hydraulic system is equipped with a variable-displacement piston pump and integrated hydraulic valve block. The main cylinder uses a high-quality sealing system, while the independent hydraulic station incorporates suction filtration, return-line filtration, oil level monitoring and oil temperature monitoring.
The EZY series uses a PLC control system to simplify machine operation and process management. The system supports manual and semi-automatic operating modes and can be configured for pressure or stroke control.
The main working parameters can be configured according to the customer's specific process requirements, optimizing the machine for different workpieces, dies and production processes.
The main structure consists of the upper crossbeam, sliding block, worktable and four guiding columns, providing high rigidity and balanced load distribution.
The high-strength main cylinder is designed for heavy-duty pressing operations and equipped with a reliable sealing system for long-term operation.
The independent hydraulic power station integrates the hydraulic pump, valve system, filtration and monitoring components to provide stable hydraulic power.
The hydraulic system uses a variable-displacement piston pump and integrated valve block for smooth movement and precise pressure control.
The independent electrical control cabinet incorporates a PLC control system and Schneider low-voltage electrical components for reliable machine control.
The independent operator station provides convenient access to machine controls and supports manual and semi-automatic operating modes.
| Parameter | Specification |
|---|---|
| Machine Type | Four-Column Hydraulic Press |
| Pressing Capacity | 20-5,000 Ton |
| Control System | PLC Control |
| Operating Modes | Manual / Semi-Automatic |
| Hydraulic Pump | Variable-Displacement Piston Pump |
| Hydraulic Station | Independent Hydraulic Power Station |
| Worktable Dimensions | Customized |
| Main Cylinder Stroke | Customized |
| Maximum Daylight Opening | Customized |
| Pressing Speed | Customized |
| Electrical Components | Schneider |
| Displacement Monitoring | Displacement Sensor |
Suitable for pressing and forming metal components, particularly applications requiring high pressing force and stable load distribution.
Used for mold and die pressing operations where sufficient working space, stable pressure and controlled stroke are required.
Suitable for assembly and press-fitting operations involving large or heavy components.
Provides controlled pressing force for straightening and correction of metal parts, structural components and heavy workpieces.
Can be configured for drawing and forming processes according to the required cylinder stroke, pressure and tooling conditions.
Suitable for composite material pressing and forming applications requiring controlled pressure and stroke.
Challenge:Required stable, high-capacity pressing for large metal component forming.
Solution:EZY four-column hydraulic press with customized worktable and stroke.
Result:+30% forming efficiency, improved dimensional consistency and reduced rework.
Challenge:Die pressing needed consistent pressure and sufficient daylight opening.
Solution:EZY four-column hydraulic press with PLC pressure and stroke control.
Result:Improved die quality, stable process repeatability and shorter setup time.
Challenge:Large component press fitting required reliable force and alignment.
Solution:Customized four-column hydraulic press with guided slide and displacement monitoring.
Result:Assembly accuracy improved, production throughput increased by 25%.
Challenge:Straightening and correction of heavy structural parts demanded controlled pressing force.
Solution:EZY four-column hydraulic press with configurable pressure control.
Result:Reduced straightening cycle time and improved finished part flatness.
The EZY four-column hydraulic press series covers pressing capacities from 20 tons up to 5,000 tons. Working pressure, cylinder stroke, pressing speed, worktable dimensions and maximum daylight opening can all be customized according to specific application requirements.
The EZY four-column hydraulic press is suitable for metal forming, die pressing, component press fitting, straightening and correction, deep drawing and forming, composite material forming, and heavy equipment manufacturing. The four-column structure provides stable guidance and balanced force distribution for these applications.
The machine uses a PLC control system with Schneider low-voltage electrical components. It supports manual and semi-automatic operating modes and can be configured for pressure or stroke control. A displacement sensor monitors the slide position in real time to maintain consistent pressing results.
The hydraulic system uses a variable-displacement piston pump and integrated hydraulic valve block. The independent hydraulic station includes suction filtration, return-line filtration, oil level monitoring and oil temperature monitoring. The main cylinder is equipped with a high-quality sealing system for reliable long-term operation.
The machine includes integrated hydraulic and electrical protection systems to safeguard operators and equipment. The independent hydraulic station and standardized hydraulic and electrical components simplify inspection, servicing and replacement, reducing maintenance downtime.
| Accessory | Lead Time | Function | Value Proposition |
|---|---|---|---|
| Automatic Loading System | 8 weeks | Automated material feeding and positioning | Reduces labor cost by 60%, improves positioning accuracy to ±5mm |
| Hydraulic Cushion System | 6 weeks | Provides controlled blank holding force | Prevents wrinkling, improves forming quality for complex parts |
| Die Cushion Mechanism | 10 weeks | Enhanced blank holding and ejection | Extends die life, improves product consistency |
| Quick Die Change System | 6 weeks | Rapid tooling changeover mechanism | Reduces die change time from 2h to 15min, increases machine utilization |
| Remote Monitoring System | 4 weeks | IoT-based real-time machine monitoring | Predictive maintenance, reduces unplanned downtime by 75% |