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13-Roll CNC Hot Plate Levelling Solution for JSL

EZHONG provides a high-precision CNC hot plate levelling solution for steel structure manufacturing, combining advanced control technology with reliable heavy plate processing capability.

Quick Facts

Item Content
Industry Steel Structure
Customer JSL
Location India
Equipment 13-Roll CNC Hot Plate Leveller
Machine Model EZW43V
Application Steel Plate Levelling
Tested Plate Thickness 40 mm
Tested Plate Width 1650 mm
Tested Plate Strength 1000 MPa

Project Overview

For steel structure manufacturing, plate flatness directly affects subsequent fabrication processes and the quality of finished components. As plate thickness and material strength increase, stable and precise leveling becomes increasingly important.

JSL required a reliable plate leveling solution for its steel structure manufacturing applications. Based on the customer's requirements, EZHONG designed and manufactured a 13-roll CNC Hot Plate Leveller, combining a rigid machine structure, CNC-controlled leveling, and advanced work-roll drive technology.

The equipment was developed to provide stable and accurate leveling performance for medium and heavy steel plates.

Before shipment, EZHONG conducted a complete commissioning and leveling test at its factory. During the test, the machine successfully processed a 40 mm thick, 1650 mm wide steel plate with a strength of up to 1000 MPa, with the final leveling result controlled within 5 mm.

The successful test verified the machine's performance under the customer's specified working conditions and formed an important part of the project acceptance process.

JSL 13-Roll CNC Hot Plate Leveller in Operation

Solution & Equipment

Customer Requirements

For steel structure manufacturing, JSL required a plate leveling machine capable of providing:

  • Stable leveling performance for medium and heavy steel plates
  • Precise control of the leveling process
  • Reliable processing of high-strength steel plates
  • Consistent leveling results
  • CNC-controlled operation for repeatable production
  • Efficient operation and maintenance

EZHONG Solution

Based on JSL's requirements, EZHONG designed and manufactured a 13-roll CNC Hot Plate Leveller.

  • CNC-Controlled Leveling: the CNC system automatically calculates the pressing amount by plate thickness and controls the process by preset parameters
  • Patented Grouped Drive: 13 work rolls divided into two independently driven groups, improving efficiency and reducing interference
  • Adjustable Roll Configuration: switchable between n+2 and n modes for thinner to thicker plates
  • High-Rigidity Structure: integral closed-frame with rational rib arrangement for stable leveling
EZW43V 13-Roll CNC Hot Plate Leveller

Equipment Specifications

Item Specification
Machine Model EZW43V
Equipment Type 13-Roll CNC Hot Plate Leveller
Control System CNC + PLC
Number of Work Rolls 13
Display High-Precision Touch Screen
Drive Technology Patented Grouped Drive
Test Plate Thickness 40 mm
Test Plate Width 1650 mm
Test Plate Strength 1000 MPa
Leveling Result Within 5 mm
Test Location EZHONG Factory
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FACTORY TESTING

Factory Testing & Acceptance

Verifying Performance Before Shipment

Before shipment, EZHONG conducted a commissioning and leveling test at its factory according to JSL's requirements.

The test plate was:

  • Thickness:40 mm
  • Width:1650 mm
  • Material strength:Up to 1000 MPa

The leveling process was controlled by the CNC system according to the preset parameters. The final plate was inspected after leveling, and the leveling result was controlled within 5 mm.

The successful test provided direct verification of the equipment's leveling performance before shipment.

Factory Testing & Acceptance - JSL 13-Roll CNC Hot Plate Leveller Test

Project Timeline

Technical Discussion & Requirement Confirmation
7 Months
Engineering Design & Solution Development
2 Months
Machine Manufacturing
7 Months
Factory Commissioning & Customer Testing
2 Weeks
Shipment & Delivery
2 Months
Installation & Commissioning
1 Month
Production Application
Completed

Looking for a Reliable Plate Levelling Solution?

EZHONG provides CNC plate levelling machines designed for accurate, stable, and repeatable processing of medium and heavy steel plates in steel structure manufacturing.

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